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Master Planning

Our T&O planning approach goes beyond traditional planning methods.

T&O Industrial Excellence offers master planning based on the T&O planning methodology.

This approach differs from conventional factory planning by starting with an ideal model, from which a practical concept is developed.

As a result, it achieves higher outcome quality and significant time savings. This streamlined process leads to increased value creation and improved space productivity.

Optimization in your factory with T&O Industrial Excellence

Your added value at a glance.

Sustainable optimization of your factory

+5% to +20%
Productivity

+10% to +30%
Adherence to Delivery Dates

+5% to +10%
Quality

-10% to -30%
Stock

-5% to -15%
Expenses

Our Services – General planning

From the initial concept to successful operations.

Master and Structural Planning

  • Potential analysis
  • Feasibility study
  • Variant studies and strategic alignment
  • Greenfield projects
  • Brownfield projects
  • Global footprint

Functional Planning and Implementation

  • Expansion & Restructuring
  • Site consolidation
  • Detailed planning for production, warehousing, logistics, offices, and workshops
  • Creation of functional specifications
  • Utilization of digital planning methods (BIM-Supported Planning)

Building planning and implementation (within the Network)

  • Architectural planning for complete sites (Domestic and International), Phases 1 – 9
  • Structural and technical building services planning, Phases 1 – 9
  • Green building planning (Energy and resource efficiency), Phases 1 – 9

Integration-, Project-, and Cost Management

  • Project management for planning, procurement, commissioning, and upgrading of factories
  • Change management
  • Assumption of project responsibility and client representation

Our added value – Your value creation optimization

T&O "creates" adaptable factory structures and efficient value creation processes.

Client Representation

  • Support with cost planning and budgeting
  • Requirements and decision-making
  • Coordination of planning and implementation stakeholders
  • Performance monitoring and acceptance
  • Change management

Ramp Up Management

  • Start-Up strategy and organization
  • Change management
  • Cost management
  • Production management
  • Supplier management
  • Logistics management

Optimization and Efficiency Enhancement

  • Space utilization
  • Material & Information flow
  • Lean & Agile value creation in production & administration
  • Workplace design
  • Employee satisfaction
  • Communication

Smart Factory

  • Automation and robotics
  • Emerging technologies
  • Implementation of digitalization strategies
  • Realization of complete automation and digitalization solutions, from software to hardware, in a networked environment

Our Planning Objects - Technology, Organizations and Processes

In-depth knowledge of factory and office processes and many years of successful project implementation.

Production

  • Assembly, pre-assembly, manufacturing
  • Auxiliary workshops
  • Production logistics, intralogistics

Warehouse and Logistics

  • Storage areas (conventional, automated)
  • Incoming goods, outgoing goods, shipping, auxiliary areas
  • Material flow concepts, conveyor technology

Offices

  • Workshop and warehouse offices
  • Office and administration buildings

Workshops in Industrial and Public Sector Organizations

  • Maintenance workshops for buildings and machinery
  • Tool and fixture workshops
  • Workshops in public sector organizations

Phasen der Fabrikplanung

The path to an "agile and flexible factory"

Our team in factory planning and value creation optimization captures requirements, evaluates them, and translates them into functional and adaptable building structures.

 

The results from consistent implementation are…

  • …significant productivity gains through optimization of material flow and communication
  • …minimal investment due to systematic planning
  • …high utilization flexibility based on modular structures
  • …functionally oriented building structures leveraging extensive consulting experience
  • …cost and schedule reliability through pragmatic project and implementation management

Integrating the Smart Factory Into Planning

Realization of the Smart Factory with T&O.

We implement and, if required, take responsibility for the project and its outcomes.

  • Digitalization of your workflows (from selection, design and optimization to training)
  • Automation of your production lines (from value stream, engineering and production support to SOP)
  • Digital linking of all production factors (with our tools T/Omorrow Connect, ShopfloorExpress, Kinexxon etc.)

With our subsidiary T&O Smart Factory, we demonstrate the TOP implementation of various digitalization tools along the value chain.

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